NestBird — Modular Regenerative Housing
From concept to 1:1 pilot in Dubai—an R&D collaboration pathway for developers.
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Project Timeline — Gantt Chart
Phase
Jan 2026
Feb 2026
Mar 2026
Apr 2026
May 2026
Jun 2026
Jul 2026
Aug 2026
Sep 2026
Oct 2026
Nov 2026
Dec 2026
Q1 2027
Concept Validation
Material R&D
Prototype Fabrication
Smart Integration
Pilot Construction (Dubai)
Showcase & Partnerships
Commercial Rollout
Milestone Journey Map
Phase 1: Concept Validation
Jan - Feb 2026
Universal chassis & foldable module spec
Goal
Lock the universal chassis concept and foldable module spec for a same-day assembly home.
Key Tasks
Problem/solution framing; preliminary engineering constraints; footprint & load assumptions; containerized shipping envelope; universal foundation interface; basic cost model.
Deliverables
1-page spec (chassis, fold points, anchors), massing drawings, risk log, advisory review notes.
Success Criteria
Advisor sign-off; BOM ±25%; feasibility for 40-ft container or low-bed trailer.
Risks & Mitigations
Over-complex mechanism → keep <5 moving sub-assemblies; tolerance stack-up → define datum references early.
Phase 2: Material R&D
Feb - Apr 2026
Test composites, solar skin, CNC milling
Goal
Prove materials + processes for skin, structure, and solar "power-skin."
Key Tasks
Composite layup trials; sandwich panel tests; robot/CNC milling of molds; fastener & snap-fit trials; glazing and gasket tests; thermal & acoustic tests; fire/UV/sand exposure.
Deliverables
Coupons + test reports; process sheets (CNC, layup, cure); preliminary power-skin output data; preferred vendor list.
Success Criteria
Panels meet target strength/weight; Class A surface achievable; IP rating for exterior seams; solar yield ≥ target W/m².
Dependencies
Phase 1 spec.
Risks & Mitigations
Supply delays → dual-source materials; heat performance → add radiant barrier + ventilated cavity.
Phase 3: Prototype Fabrication
Apr - Aug 2026
Build 1:20 model + 1:1 structure frames
Goal
Build a 1:20 display model and the 1:1 structural frames (chassis + two foldable modules).
Key Tasks
Final CAD; steel/aluminum frame fab; hinges/locks; mold machining; panel production; QA jigs; dry-fit assembly in workshop; transport simulation.
Deliverables
1:20 model for demos; 1:1 chassis + modules assembled in workshop; QA checklist; assembly manual v1.
Success Criteria
Assembly/disassembly cycle < 8 hrs with 6-person crew; transport tie-downs validated; no rework on Class A faces.
Dependencies
Phases 1–2.
Risks & Mitigations
Misalignment on site → precision jigs + datum tags; damage in transit → custom cradles + shock sensors.
Phase 4: Smart Integration
Jul - Sep 2026
Embed NestOS, IoT, solar power systems
Goal
Embed NestOS (control hub), IoT, and power systems; finalize MEP plug-and-play.
Key Tasks
48/230V architecture; DC microgrid with battery; solar MPPT; prefab MEP harnesses; quick-connect plumbing; HVAC mini-split integration; sensors (temp, humidity, CO₂, occupancy); OTA updates; app UI.
Deliverables
Wiring looms & manifolds; IoT gateway; safety docs; UX demo.
Success Criteria
Same-day commissioning; islanded mode ≥24h @ design load; app controls major subsystems reliably.
Dependencies
1:1 prototype frame ready (Phase 3).
Risks & Mitigations
Vendor lock-in → standard protocols (Modbus/MQTT); overheating → thermal zoning + load shedding.
Phase 5: Pilot Construction (Dubai)
Sep - Dec 2026
Universal foundation, same-day assembly test
Goal
Install the pilot unit on a real-estate partner's site; validate "arrive-assemble-handover" in 48 hours.
Key Tasks
Secure pilot plot + permits; pour universal foundation; logistics plan; crane + crew scheduling; on-site assembly; commissioning; snag list; third-party inspection.
Deliverables
Live pilot unit, site method statement, HSE pack, time-lapse + metrics.
Success Criteria
Foundation-to-handover ≤48h; leak-free envelope; grid-tie or off-grid stable; visitor NPS ≥70.
Dependencies
Phases 1–4; partner & site access.
Risks & Mitigations
Permit delays → submit early with R&D positioning; crane availability → reserve backup window.
Phase 6: Showcase & Partnerships
Jan - Mar 2027
CES, LEAP, UAE events; agency demos
Goal
Turn the pilot into demand—secure MOUs/LOIs with developers and public agencies.
Key Tasks
Demo days (Dubai/UAE); CES and LEAP micro-stand or virtual twin; PR with co-branding; investor/agency walkthroughs; pilot data brief; case-study film.
Deliverables
5–10 MOUs/LOIs; press kit; performance report; inbound pipeline CRM.
Success Criteria
3+ qualified partnership pilots; $5M+ indicated demand; 2 EPC/fabrication partners shortlisted.
Dependencies
Phase 5 results.
Risks & Mitigations
Hype without capacity → clearly frame as R&D + controlled rollout; IP exposure → staged disclosures & NDAs.
Phase 7: Commercial Rollout
Mid-2027
Licensing to developers, supply chain
Goal
Shift from one-offs to repeatable licensing + supply chain.
Key Tasks
Module variants (S/M/L); costed BOM v2; certified assembly training; warranty terms; licensing framework; regional fabricator onboarding; finance/leasing options.
Deliverables
License pack; certified installer program; pricing & margin model; production ramp plan.
Success Criteria
2 licensed regions ready; COGS within target; first 25-unit tranche scheduled.
Dependencies
Partner MOUs (Phase 6).
Risks & Mitigations
Quality drift → audit & training; working capital gaps → partner with leasing/green finance.
Detailed R&D Roadmap
| Phase | Milestone | Key Actions | Start | End | Dependencies | Resources | Est. Cost (USD) | Collaboration Opportunity |
|---|---|---|---|---|---|---|---|---|
| Concept Validation | Define universal chassis + foldable module spec; create system architecture | CAD design, spec documentation, architecture blueprints | Jan 2026 | Feb 2026 | None | Design lead, CAD tools | $20,000 | Advisory review |
| Material R&D | Test composites, solar skin, insulation, water systems via CNC/robotic milling of molds | Material testing, mold fabrication, performance validation | Feb 2026 | Apr 2026 | Concept Validation | Composites, CNC, lab techs | $120,000 | Lab/factory access |
| Prototype Fabrication | Build 1:20 model + 1:1 structure frames; integrate modular glazing and joints | Scale model build, full-scale frame assembly, joint integration | Apr 2026 | Aug 2026 | Material R&D | Robotics, workshop lease | $380,000 | Workshop + QA |
| Smart Integration | Embed home OS, lighting, plumbing modules, solar power bank, sensors | IoT setup, electrical/plumbing integration, OS development | Jul 2026 | Sep 2026 | Prototype Fabrication | EE/ME engineers, IoT stack | $160,000 | Smart-home vendor |
| Pilot Construction (Dubai) | Prepare universal foundation, deliver containerized kit, same-day assembly test | Site prep, logistics, assembly execution, testing | Sep 2026 | Dec 2026 | Smart Integration | Temp land, crane, crew | $420,000 | Real estate developer pilot site |
| Showcase & Partnerships | CES (USA), LEAP (KSA), UAE events; demos for agencies/developers | Event participation, demo setup, partnership meetings | Jan 2027 | Mar 2027 | Pilot Construction | Expo budgets | $150,000 | Co-branding/PR |
| Commercial Rollout | Structure licensing to developers; supply chain setup | Licensing agreements, supply chain infrastructure, BD | Mid-2027 | TBD | Showcase & Partnerships | BD/legal | $90,000 | Licensing partners |
Budget Distribution
Concept: $20K (1.5%)
Material R&D: $120K (9%)
Prototype: $380K (28.4%)
Smart Integration: $160K (11.9%)
Pilot Construction: $420K (31.3%)
Showcase: $150K (11.2%)
Commercial: $90K (6.7%)
| Category | Items | Estimated Cost |
|---|---|---|
| Equipment | CNC machine, robotic mill, molds, testing rigs | ~$200,000 |
| Materials | Composites, solar skin, glazing, insulation, water systems | ~$350,000 |
| People | Design lead, structural engineer, EE/ME engineers, fabrication crew, lab techs | ~$450,000 |
| Sites | Workshop lease, pilot land (Dubai), expo booths | ~$250,000 |
| Marketing & Events | CES, LEAP, UAE showcases, PR campaigns | ~$90,000 |
| Total Estimated Budget | $1,340,000 USD | |